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Polyalkylene Glycol (PAG) Technical Reference Guide

Polyalkylene Glycols (PAGs) are among the most versatile synthetic base oils used in industrial lubrication, metalworking fluids, compressor fluids, and specialised chemical applications. Whether you're a formulator, blender, or procurement professional, understanding PAG chemistry helps you make better sourcing decisions. Below we answer the most common questions we receive from customers and industry professionals.

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Frequently Asked Questions

Reference Data

PAG Viscosity Reference Chart

Typical viscosity and physical properties for PAG base oil grades. PAGs offer a very high viscosity index (VI 200–280+), meaning viscosity stays stable across a wide temperature range. Values are typical — actual properties vary by manufacturer and must be confirmed from the product PDS.

GradeSolubilityv@40°C (cSt)v@100°C (cSt)VIPour PointFlash Point
PAG 22Water-soluble224.5220-40°C200°C
PAG 32Water-soluble326.5230-37°C210°C
PAG 46Water-soluble468.5240-35°C220°C
PAG 68Water-soluble6811.5245-33°C225°C
PAG 100Water-soluble10016.0250-30°C230°C
PAG 150Water-soluble15022.0255-28°C235°C
PAG 22Oil-soluble224.5220-42°C195°C
PAG 32Oil-soluble326.5230-39°C205°C
PAG 46Oil-soluble468.5240-36°C215°C
PAG 68Oil-soluble6811.5245-34°C220°C
PAG 100Oil-soluble10016.0250-31°C225°C
PAG 150Oil-soluble15022.0255-28°C230°C
PAG 220Oil-soluble22030.0260-25°C235°C
PAG 320Oil-soluble32040.0265-22°C240°C
PAG 460Oil-soluble46052.0270-20°C245°C

Reference Data

PAG Compatibility Chart

Compatibility of water-soluble and oil-soluble PAGs with common base oils, seal materials, and system components. Water-soluble PAGs are not compatible with mineral oils — mixing causes phase separation. Oil-soluble PAGs are designed to blend with mineral oils and PAOs.

Material / Base OilWater-Soluble PAGOil-Soluble PAG
Mineral Oil (Group I–III)IncompatibleCompatible
PAO (Polyalphaolefin)IncompatibleCompatible
Other PAGs (same solubility)CompatibleCompatible
Other PAGs (opposite solubility)IncompatibleIncompatible
WaterSolubleInsoluble
Nitrile Rubber (NBR)CompatibleCompatible
Viton (FKM)CompatibleCompatible
Silicone RubberCompatibleCompatible
EPDMCompatibleCompatible
PTFE (Teflon)CompatibleCompatible
Paints & CoatingsTest firstTest first
Additives (mineral-oil packages)Limited solubilityGood solubility

Rule of thumb: Always run a compatibility test before switching base oils. Residual mineral oil above 1% can cause issues when converting to water-soluble PAGs. For seal compatibility, verify with the seal manufacturer — some elastomer grades behave differently.

Free Download

Get the Free PAG Technical Guide

A comprehensive 14-page guide covering viscosity selection, compatibility charts, regulatory compliance, and storage best practices. Delivered instantly to your inbox.

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